3 Phase 100KW Induction Furnace For Melting Aluminum (GYM-100KW)

How Induction Heating Works
How exactly does induction heating work? It helps to have a basic understanding of the principles of electricity. When an alternating electrical current is applied to the primary of a transformer, an alternating magnetic field is created. According to Faraday's Law, if the secondaryof the transformer is located within the magnetic field, an electric current will be induced.

In a basic induction heating setup shown at right, a solid state RF power supply sends an AC current through an inductor (often a copper coil),and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.

As shown in the second diagram, these eddy currents flow against the electrical resistivity of the metal, generating precise and localized heat without any direct contact between the part and the inductor. This heating occurs with both magnetic and non-magnetic parts, and is often referred to as the "Joule effect", referring to Joule's first law  a scientific formula expressing the relationship between heat produced by electrical current passed through a conductor.

Secondarily, additional heat is produced within magnetic parts through hysteresis  internal friction that is created when magnetic parts pass through the inductor. Magnetic materials naturally offer electrical resistance to the rapidly changing magnetic fields within the inductor. This resistance produces internal friction which in turn produces heat.

In the process of heating the material, there is therefore no contact between the inductor and the part, and neither are there any combustion gases. The material to be heated can be located in a setting isolated from the power supply; submerged in a liquid, covered by isolated substances, in gaseous atmospheres or even in a vacuum.

The advantage of induction heating equipment:

A> Fast heating
B> Wide coverage heating
C>Easy installation
D>Easy operation
E>Fast start-up
F>Low power consumption
G>High effectiveness
H>Comprehensive protection
I>Controllable temperature
J>Comprehensive full load design
K>Small size and light weight
L>Elimination of high voltage

Main Parts Of the melting furnace system 

1>M.F Induction Heating Generator Power Supply 
2>Melting Furnace

Main Character Of IGBT melting furnace 

1> IGBT Control power supply,own high efficient,small size,light weight.Can constant work 24 hours. 
2>Suitable for steel,iron,copper,brass,gold,silver,zinc,aluminum and etc. 
3>Fast melting,low noise,good for environment. 
4>Easy change graphite crucible. 
5>SGS,CE,ROSH,FCC Approve. 

Extra accessories accept choose,  

1>Chiller
2>Customer design Coil 
3>Crucible Tongs 
4>Heat-Resistant Gloves 
5>Protective apron 


Parameter
 
Delivery Time: within 25 workdays.
Shipping Term:By sea,By air,by express.

IGBT Induction Melting Furnace Compare with other equipment melting
1,VS resistance heated furnace
a,High heat efficiency ,melting fast.
b,Small size ,save energy 30%.
c,Resistance or silicon carbide stock easy to damage.

2,VS Coal ,Gas ,diesel furnace
a.Facilitate the adjustment solution composition and temperature ,the bubble of foundry less 1/3 to 1/4 ,reject rate down 1/2 to 2/3 ,so that cast have a higher mechanical strength;
b.Reduced the oxidation of burning;
c.Induction melting can melt scrap of processing and the small pieces because of its electromagnetic stirring effect .reducing the cost of materials .Reduce environmental pollution ;noise is far below the towering equipment .Labor intensity of workers and working conditions have been improved;
d.Cast-iron crucible used in Coal and gas furnace is harmful to the aluminum alloy by increasing impurity. Graphite crucible used in induction melting without such disadvantages.

3,VS SCR or Frequency Melting Furnace
a,High heat efficiency ,melting fast.
b,Small size ,save energy above 20%.
c.Electromagnetic stirring effect is slight so service life of crucible is extended.)
 
By adjusting the frequency to achieve power regulation ,so melting speed fast ,material elements of burning loss less and better energy saving ,in particular the heating of stainless steel ,copper ,silicon ,aluminum and other non-magnetic material ,thus reducing the cost of the casting.)
 

1. Such as equipment 70KW melting aluminum ,cost of melting 1T.a,70% of resistance melting furnace
   b,70% of frequency melting furnace
   c,60% of diesel melting furnace
   d,80% of  SCR melting furnace

About service question:
Q: Why choose GuangYuan Company?
A: We are manufacture which had in this filed for nearly 20 years.No matter quality,price,service,delivery time,we all have large advantage.

Q:How to choose suitable machine?
A:You can tell us your application,need forging,hardening,welding,melting or other,pass me workpiece material & size,Temperature requirement and heating time requirement.Then we will recommend fit machine for you reference.

Q:How about the machine payment term&delivery time&Shipping term?
A: Our company payment term accept T/T,Western Union,L/C and so on.Small machine delivery time is 3~7 workdays.Big machine delivery time 15~25 workdays.Shipping term accept EXW,FOB,CIF and so on.

Q:How about the machine warranty?
A:Our goods support one year warranty not by personal purpose,support technical service all life.
During the warranty,if machine have problem need change spare parts,we can replace for you charge free.

Machine Photo,




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